Ultra Heavy Load Die Springs

Description

Ultra Heavy Load Die Springs are heavy-duty compression springs engineered for die machinery and other industrial systems where high load capacity, compact installation space, and reliable repeated compression are required. These industrial die springs are suitable for metal stamping dies, injection molds, tooling systems, and other demanding applications that require substantial force within a confined space.

Product Introduction

Raleigh Spring Technology Co., Ltd. supplies ultra heavy load die springs designed for high-force mechanical applications. The series covers multiple outer diameters and free lengths, providing different load and travel options for engineers selecting springs according to available installation space, required working force, and operating stroke.

Compared with conventional compression springs intended for lighter-duty applications, ultra heavy load die springs are designed specifically for demanding tooling environments. Their high spring rates allow significant force to be generated over relatively short compression distances, making them suitable for compact die assemblies and high-load mechanisms.

The Ultra Heavy Load Die Springs series includes multiple specifications such as DIG25, DIG32, DIG40, and DIG50, with free lengths ranging from 64 mm to 305 mm depending on the model.

Key Product Advantages

• High Load Capacity: Designed to generate substantial compression force for heavy-duty tooling and industrial equipment.

• Compact Installation: High spring rates make the springs suitable for applications where high force is required within limited space.

• Multiple Specifications: Various diameters and free lengths provide flexibility for different die and mold designs.

• Short Working Stroke: Suitable for applications requiring controlled compression over relatively short travel distances.

• Industrial Applications: Commonly used in metal stamping dies, injection molds, tooling equipment, and other high-load mechanical systems.

• Multiple Load Points: Spring force values are provided at 10%, 12%, and 15% compression levels to support engineering selection.

• Heavy-Duty Design: Developed for applications involving repeated mechanical loading and demanding operating conditions.

Product Specifications

The following specifications provide representative dimensional and load data for the Ultra Heavy Load Die Springs series. Dh indicates the outer diameter, Dd indicates the inner diameter, and Lo indicates the free length. R represents the spring rate in N/mm. S1, S2, and S3 correspond to 10%, 12%, and 15% compression respectively, with F1, F2, and F3 representing the corresponding spring forces.

Part No.	Dh (mm)	Dd (mm)	Lo (mm)	R (N/mm)	10% S1 (mm)	F1 (N)	12% S2 (mm)	F2 (N)	15% S3 (mm)	F3 (N)	Travel/Stroke (mm)
DIG25-64	25	12.5	64	644	6.4	4122	8.6	4959	9.6	6182	13
DIG25-76	25	12.5	76	556	7.6	4226	10.3	5060	11.4	6338	16
DIG25-89	25	12.5	89	462	8.9	4112	12.0	4943	13.4	6168	20
DIG25-102	25	12.5	102	390	10.2	3978	13.8	4758	15.3	5967	23
DIG25-115	25	12.5	115	360	11.5	4140	15.5	4968	17.3	6210	26
DIG25-127	25	12.5	127	326	12.7	4140	17.1	4955	19.1	6210	28
DIG25-152	25	12.5	152	255	15.2	3876	20.5	4641	22.8	5814	34
DIG25-178	25	12.5	178	230	17.8	4094	24.0	4922	26.7	6141	39
DIG25-203	25	12.5	203	202	20.3	4101	27.4	4929	30.5	6151	45
DIG25-305	25	12.5	305	136	30.5	4148	41.2	4978	45.8	6222	63
DIG32-64	32	16	64	1077	6.4	6892	8.6	8270	9.6	10337	13
DIG32-76	32	16	76	874	7.6	6642	10.3	7971	11.4	9964	16
DIG32-89	32	16	89	721	8.9	6419	12.0	7702	13.4	9628	20
DIG32-102	32	16	102	620	10.2	6324	13.8	7589	15.3	9486	23
DIG32-115	32	16	115	560	11.5	6440	15.5	7728	17.3	9660	26
DIG32-127	32	16	127	496	12.7	6299	17.1	7559	19.1	9449	28
DIG32-152	32	16	152	408	15.2	6202	20.5	7442	22.8	9302	34
DIG32-178	32	16	178	353	17.8	6280	24.0	7536	26.7	9420	39
DIG32-203	32	16	203	304	20.3	6171	27.4	7405	30.5	9257	45
DIG32-254	32	16	254	243	25.4	6177	34.3	7413	38.1	9266	62
DIG32-305	32	16	305	196	30.5	5978	41.2	7174	45.8	8967	75
DIG40-89	40	20	89	880	8.9	7832	12.0	9416	13.4	11748	20
DIG40-102	40	20	102	762	10.2	7772	13.8	9296	15.3	11659	23
DIG40-115	40	20	115	679	11.5	7809	15.5	9370	17.3	11713	26
DIG40-127	40	20	127	622	12.7	7899	17.1	9454	19.1	11849	28
DIG40-152	40	20	152	509	15.2	7737	20.5	9264	22.8	11605	36
DIG40-178	40	20	178	429	17.8	7636	24.0	9181	26.7	11454	43
DIG40-203	40	20	203	374	20.3	7592	27.4	9126	30.5	11388	49
DIG40-254	40	20	254	296	25.4	7518	34.3	9028	38.1	11278	62
DIG40-305	40	20	305	246	30.5	7530	41.2	9004	45.8	11255	75
DIG50-89	50	25	89	1410	8.9	12549	12.0	15087	13.4	18824	19
DIG50-102	50	25	102	1215	10.2	12393	13.8	14823	15.3	18590	22
DIG50-115	50	25	115	1076	11.5	12374	15.5	14849	17.3	18561	25
DIG50-127	50	25	127	968	12.7	12294	17.1	14714	19.1	18440	28
DIG50-152	50	25	152	806	15.2	12251	20.5	14669	22.8	18377	34
DIG50-178	50	25	178	698	17.8	12424	24.0	14937	26.7	18637	40
DIG50-203	50	25	203	612	20.3	12424	27.4	14933	30.5	18635	45
DIG50-254	50	25	254	472	25.4	11989	34.3	14396	38.1	17983	58
DIG50-305	50	25	305	388	30.5	11834	41.2	14201	45.8	17751	70

Typical Applications

Ultra Heavy Load Die Springs can be used in a wide range of industrial tooling applications, including:

• Metal stamping dies

• Progressive dies

• Injection molds

• Press tooling

• Die-casting and forming equipment

• Industrial fixtures and mechanisms

• High-force return mechanisms

• Heavy-duty mechanical assemblies

These springs are particularly appropriate where installation dimensions are restricted but the application requires high spring force and controlled compression travel.

Selection Considerations

When selecting a die spring, engineers should consider the required load, available installation space, free length, compression percentage, operating stroke, and working environment. The spring should be selected so that its actual working compression remains within the appropriate operating range for the application.

The DIG25, DIG32, DIG40, and DIG50 series provide different combinations of diameter, free length, spring rate, and working force, allowing users to match spring performance with specific die and mold requirements. For demanding applications, the force values at different compression levels should be checked against the actual load requirements of the tooling system.

Why Choose Raleigh Spring Technology

Raleigh Spring Technology Co., Ltd. focuses on spring products for industrial applications and provides a range of die spring solutions for tooling and mechanical systems. The Ultra Heavy Load Die Springs series combines high spring rates with multiple dimensional options, helping manufacturers and engineers address high-force requirements in compact die and mold assemblies.

For applications requiring reliable high-load compression performance, selecting the correct Ultra Heavy Load Die Springs specification according to diameter, free length, spring rate, compression, and required force can help optimize tooling performance and mechanical efficiency.

For model selection, technical requirements, or bulk purchasing inquiries, contact Raleigh Spring Technology Co., Ltd. with your required dimensions, load, working stroke, and application details.